DIESEL EFFICIENCY and HEAT RECOVERY

Introduction

Rural Alaska relies heavily on diesel engine technology as the main energy source for producing electricity. According to the Alaska Energy Authority (AEA), 94% of electrical generation in rural Alaska comes from diesel generators and this reliance is not likely to change significantly in the immediate future. Hybrid and standby diesel generation is still required to augment almost all rural renewable electrical energy sources. In addition, the development of renewable and alternative energy sources for the production of electricity is typically a multi-year project, while diesel efficiency can usually be implemented in a much shorter time. For this reason, diesel efficiency is one of the most cost-effective strategies with the shortest payback. Diesel efficiency can almost immediately reduce the energy cost burden on rural, grid-isolated, Alaskan communities while renewable and alternative energy resources are developed.

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New Generators in Tulaksak

Recent advances in diesel engine efficiency, automated generator controls, heat recovery, and continuous operations and maintenance techniques have made possible diesel fuel efficiency improvements of more than 50% in old, sometimes obsolete, rural powerhouses.

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Over the last six years, deployment of modern diesel technology in rural community diesel powerhouses has been documented to increase the usable electrical energy generated from a gallon of diesel fuel by 20% - 30%. Installation of monitored heat recovery systems from both traditional water jacket systems and new exhaust stack heat recovery systems can increase the fuel conversion efficiency of diesel powerhouses by another 20% - 35%. The deployment of automatic, load sensing switchgear with data acquisition and remote monitoring capabilities has lowered the maintenance and operational costs in powerhouses recently constructed by the Alaska Energy Authority (AEA) in rural villages.

The Alaska Village Electric Cooperative (AVEC), with 53 member villages, has also reported similar increases in fuel efficiency as documented by communities that have taken advantage of AEA’s Energy Cost Reduction grant program. The following charts illustrate general estimates of the typical distribution of the fuel energy used in diesel electric power generation.

Old Technology New Technology
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80% Wasted, 20% Utilized 63% Utilized, 37% Wasted

Diesel Power in Alaska

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Alaska Fuel Distribution Map

Image: State of Alaska DEC

In June 2008 a Diesel Efficiency Workgroup formed to focus on reducing diesel fuel consumption in rural communities through generation and distribution efficiency measures. The group also reviewed the sustainability of available technology for use in rural Alaska, and verified the capital costs and debt service assumptions, along with long term operation and maintenance costs. The structure and output of the task group is represented in the following graphic.

Recommendations

The next steps include:

  • Identify and correlate funding sources for stable multi-year budget for the program
  • Ramp up the current RPSU Program for five plus new powerhouses and five plus upgrades per year
  • Evaluate new technologies and support field testing of promising techniques that will increase fuel efficiency
  • Add fuel efficiency parameter to evaluation process for new powerhouses
  • Reevaluate powerhouses replaced over the last eight years for new technology efficiency upgrades

Challenges of Diesel Engines

Because of the high cost of petroleum, diesel engines generate electricity at a high cost. Besides the cost of fuel, the cost of transporting diesel to remote villages is an additional burden. One limitation to installing newer, more efficient diesel generators is that new units and the associated controls require more time and expertise in order to operate in the most efficient manner.


Technology Overview of Generator Fuel Efficiency and Heat Recovery

TECHNOLOGY SNAPSHOT: DIESEL EFFICIENCY
Resource Distribution Most rural Alaskan communities generate the major portion of their power with fuel oil
Number of communities impacted Nearly 180, consuming more than 2,500 MWh of electrical energy annually
Technology Readiness Commercial
Environmental Impact Reduction of fuel use and related emissions
Economic Status Typical payback of 3 to 5 years depending on technology used and specific application per community
Case Study Ouzinkie, TCC's Organic Rankine Cycle Heat Recovery System
Diesel Working Group Recommendations

To learn more about diesel efficiency and heat recovery technologies, click on the link below:

DIESEL ENGINE TECHNOLOGY
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Links and Resources

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